Structural Design Engineer III - New Glenn

About this role

Application close date: Applications will be accepted on an ongoing basis until the requisition is closed. At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!   

This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.

As part of a small hardworking team of engineers, you will be responsible for design, analysis, development and testing of primary and secondary structures for New Glenn second stage. You will share in the team’s impact on all aspects of New Glenn. In this role, you will take ownership of designs from concept through launch, perform initial sizing and detailed analysis, and work directly with our manufacturing teams to ensure successful hardware integration.

We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!

Responsibilities include but are not limited to: • Design, analysis, development, and testing of primary and secondary structures, including composites and metallic piece parts, as well as integrated structural assemblies. • Create 3D models, detail part drawings, assemblies, installations, and interface control documents • Provide manufacturing and production support for your hardware • Provide technical guidance for integration • Support configuration development and trade studies • Apply practical approaches to hardware fabrication and cost impacts • Create test plans, specifications, and other documentation for the development of flight hardware • Work with vertically-integrated teams that are responsible for materials, manufacturing processes, to produce world-class aerospace hardware • Participate in subsystem test planning, execution, data reduction and analysis • Plan, coordinate, conduct tests, and review test data • Participate in the development and purchase of new equipment and tooling. • Maintain and report on activity schedule, budget and technical status

Minimum Qualifications: • Minimum of a B.S. degree in engineering. • 5+ years of experience with automotive, aircraft, spacecraft, or launch vehicle structures. • Experience on recently developed aircraft or launch vehicles in one or more of the following areas: • Structural design of metallic components and assemblies • Vehicle load path distribution, and first order strength assessment and sizing • Material selection, compatibility and manufacturing techniques • Strong mechanical design and integration skills using 3D CAD software. • Familiar with GD&T analysis (ASME Y14.5).

Preferred Qualifications: • Ability to rapidly apply structural mechanics principles and development designs using hand calculations and finite element analysis. • Understanding of material and design considerations in a cryogenic operating environment. • Experience with full product lifecycle of design, test, and production. • Experience with Creo (Pro/E) Wildfire 5 or greater, Windchill 10. • Knowledge of design and fabrication considerations for composite structures. • Familiarity with classical hand analysis methods (Bruhn, Niu, Roark’s ect.) • Familiarity with analysis codes: Nastran, ANSYS, Optistruct, Abaqus, HyperMesh, Hypersizer.

  Base Pay Range for: WA applicants is $121,023.00 - $169,432.20 Other site ranges may differ

Culture Statement Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Background Check • Required for all positions: Blue’s Standard Background Check • Required for Certain Job Profiles:  Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation • Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training. • Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical

Benefits • Benefits include:  Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program. • Stock Options for all regular employees (working at least 20 hours/week) •

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