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Sr. Mechanical Engineer -
Medtronic
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About this role
We anticipate the application window for this opening will close on - 21 Aug 2026 Careers that change lives start here. Medtronic is a global leader in healthcare technology with a Mission to alleviate pain, restore health, and extend life. Our 95,000 employees work across more than 150 countries to put patients first — developing innovative medical technologies that improve the lives of 72+ million patients each year. Your unique talents will help shape the future of healthcare while building a career grounded in purpose, growth, and impact.
A Day in the Life Job Title: Senior Mechanical Engineer (Medical Devices – Design & Sustaining Engineering) Location: [Lafayette, CO / Hybrid / Global] Employment Type: Fulltime ________________________________________ Position Summary We are looking for an experienced Senior Mechanical Engineer to support the design, development, and lifecycle management of medical devices in a highly regulated environment. This role will be responsible for delivering robust, compliant, and high-quality mechanical designs, ensuring adherence to FDA regulations, ISO 13485, and design control processes. The engineer will play a key role in both New Product Development (NPD/NPI) and Advanced Sustaining Engineering, driving product improvements, resolving field issues, and ensuring ongoing compliance. The ideal candidate brings a strong combination of technical depth, regulatory discipline, and cross-functional leadership, with experience navigating design control frameworks and supporting audits. ________________________________________ Key Responsibilities Design & Development (Design Controls) • Lead mechanical design activities in compliance with Design Control requirements (21 CFR Part 820 / ISO 13485) • Develop and maintain design documentation including: o Design inputs/outputs o Verification & validation plans/reports (DV/PV) o Design reviews o Traceability matrices (DHF) • Ensure alignment with User Needs, Intended Use, and Risk Management outputs ________________________________________ New Product Introduction (NPI) • Drive product development from concept through design transfer to manufacturing • Support prototype builds, design verification (DV), validation (PV), and clinical readiness • Collaborate with manufacturing and quality teams to ensure design for manufacturability (DFM) and scalability • Support process validation activities (IQ/OQ/PQ) ________________________________________ Sustaining Engineering & Post-Market Support • Lead root cause investigations (RCA) for product complaints, CAPAs, and non-conformances • Implement design changes through controlled Engineering Change Orders (ECOs) with full traceability • Support post-market surveillance, field issue resolution, and regulatory reporting inputs • Ensure continuous compliance of released products ________________________________________ Risk Management & Compliance • Lead and contribute to risk management activities per ISO 14971 (FMEA, hazard analysis, risk controls) • Ensure design solutions effectively mitigate patient and user risks • Support regulatory submissions (510(k), MDR, etc.) by providing design documentation • Participate in internal/external audits (FDA, notified bodies) and ensure audit readiness ________________________________________
Cost Optimization & VAVE • Drive Value Engineering / Cost Optimization initiatives while maintaining compliance and product performance • Evaluate alternate materials, components, and manufacturing processes with full regulatory impact assessment • Partner with sourcing and suppliers to implement cost reduction strategies ________________________________________ Supplier & Manufacturing Collaboration • Collaborate with global suppliers to ensure component quality and compliance • Support supplier qualification and design transfer activities • Partner with manufacturing sites to address design-related yield, reliability, and quality issues ________________________________________ Required Qualifications • Bachelor’s or Master’s degree in Mechanical Engineering or related field • 4–6+ years of experience in medical device product development or regulated industries • Strong working knowledge of: o FDA 21 CFR Part 820 o ISO 13485 Quality Management Systems o ISO 14971 Risk Management • Proven experience with design controls and DHF documentation • Expertise in CAD tools (SolidWorks, Creo, NX, or equivalent) • Hands-on experience with NPI, design transfer, and sustaining engineering • Strong experience in root cause analysis (RCA), CAPA, and failure analysis ________________________________________ Preferred Qualifications • Experience with Class II / Class III medical devices • Familiarity with electro-mechanical systems, enclosures, plastics, and precision components • Experience supporting regulatory submissions (510(k), CE Marking, MDR) • Working knowledge of FEA/thermal analysis tools • Proven success in driving VAVE/cost savings initiatives ($1M+ impact preferred) • Experience working across global manufacturing and supplier ecosystems ________________________________________ Key Competencies • Deep understanding of regulated product development lifecycle • Strong documentation discipline and attention to detail • Ability to operate effectively within a Quality Management System (QMS) • Excellent cross-functional collaboration (Quality, Regulatory, Manufacturing, Systems, EE) • Structured, data-driven problem solving • Ability to balance compliance, innovation, speed, and cost Responsibilities may include the following and other duties may be assigned. • Researches, plans, designs, verifies, validates and develops mechanical and/or electromechanical products and systems, such as metals, instruments, controls, plastics, robots, engines, machines and mechanical, resonance, hydraulic or heat transfer systems for production, transmission, measurement, and use of energy. • Recommends various technology options or approache
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