Process Optimization Engineer (Logistics & Manufacturing)

About this role

Job Posting Start Date 05-22-2026 Job Posting End Date

Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world.

A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary.

Job Summary NOTE: This position's Internal Job Title is "Industrial Process Engineer" Position Summary We are seeking a results-driven Process Optimization Engineer to optimize production and warehouse operations by improving workflows, labor efficiency, and system design. This role plays a critical part in driving throughput, reducing cost, and enhancing operational performance through data-driven analysis, Lean methodologies, and advanced process modeling. You will partner closely with operations, engineering, and leadership teams to design scalable solutions across manufacturing and distribution environments .

What You’ll Do • Process Design & Optimization • Analyze and improve end-to-end workflows across manufacturing and warehouse operations • Conduct time studies and labor modeling to establish accurate standards and drive productivity gains

• Capacity Planning & Cost Modeling • Develop capacity plans, labor models, and cost estimates to support quoting and operational planning • Identify constraints and recommend scalable solutions to increase throughput

• Simulation & Data Analysis • Model processes and workflows using tools such as REFA, MOST, WITNESS, or similar simulation software • Analyze production data, takt time, cycle time, and utilization metrics to drive decisions

• New Product Introduction (NPI) Support • Lead process planning and line setup for new programs • Validate processes during prototyping and pilot runs, and implement improvements

• Facility Layout & Flow Optimization • Design and optimize layouts using AutoCAD to improve material flow, safety (egress, red zones), and space utilization • Support warehouse design including SKU flow, FIFO methodology, and inventory staging

• Continuous Improvement & Lean Initiatives • Lead Kaizen events, Lean initiatives, and Six Sigma projects focused on cost reduction and performance improvement • Drive initiatives in automation, labor efficiency, and waste elimination

• Cross-Functional Collaboration • Partner with operations, finance, and leadership to implement process improvements • Present findings and recommendations to stakeholders up to executive level

What We’re Looking For Required Qualifications • Bachelor’s degree in industrial engineering or related field • 2+ years of experience in industrial/process engineering within: • Manufacturing, distribution, or warehouse environments (highly preferred)

• Strong experience with: • Time studies, labor standards, and capacity analysis • FIFO inventory flow, SKU management, and inbound logistics • Cost modeling and labor cost optimization

• Proficiency in AutoCAD for facility layout and workflow design • Knowledge of safety standards (egress, red zones, etc.) • Proven ability to lead continuous improvement initiatives (Lean / Kaizen / Six Sigma) • Strong communication and presentation skills with the ability to influence senior stakeholders

Preferred Qualifications • Experience in large-scale manufacturing or 3PL/logistics environments • Exposure to automation and warehouse systems (WMS, material handling systems, etc.) • Lean Six Sigma certification (Green Belt or above) • Experience supporting NPI or startup operations

Selling Points About This Role (Candidate-Facing Value Prop) • High-impact role driving end-to-end operational efficiency • Exposure to both manufacturing and warehouse/logistics operations • Opportunity to lead automation and continuous improvement initiatives • Strong visibility with leadership and cross-functional teams

JT05 AA01 MS14 CC11 SD20

What you'll receive for the great work you provide: • Full range of medical, dental, and vision plans • Life Insurance • Short-term and Long-term Disability • Matching 401(k) Contributions • Vacation and Paid Sick Time • Tuition Reimbursement

Job Category Production Engineering

Is Sponsorship Available? No

Flex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email accessibility@flex.com and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).

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