Materials & Process Engineer III

About this role

Application close date: Applications will be accepted on an ongoing basis until the requisition is closed. At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!   

This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.

As part of a high functioning, cross-functional team, you will be responsible for the materials   and processing (M&P) of   all components (valves, regulators, actuators, EMAs, quick disconnects, umbilical panels, COPV’s,   etc )   for   all hardwa re   o n   the New Glenn rocket. This includes   review and approval of drawings for both in house and off the shelf components as well as project work such as developing processes and characterizing material properties and   allowables . You will be applying your experience in both metallic (e.g. casting, forming, extrusion, plating, corrosion, coating, brazing, anodization, welding, passivation) and non-metallic materials (e.g., O-rings, seals, bushings, lubricants), contributing greatly to our team as we mature this stage into a production vehicle.  

Our best team members are flexible in constantly evolving environments, collaborative, detail oriented, and hard working. We are looking for someone to apply their technical   expertise , and dedication to quality to positively   impact   safe human spaceflight! Passion for our mission and vision is   required .  

Candidates with higher levels of experience are welcome to apply!  

Responsibilities include but are not limited to:  

• Work with   a   cross-functional team on material selections, manufacturing processes, and suppliers to produce aerospace hardware.  

• Review and approve drawings for conformance to the New Glenn Parts, Materials and Process Plan (ensuring proper   selection   and definition of materials and processes .  

• Evaluat e   for   fluid   compatibility, cleanliness , oxygen   compatibility   and experience with different finishes/coatings .  

• Own material characterization ,   allowables   and help expand the current database of material properties.  

• Support the development of processes culminating in the drawing definition of   the process and inspection requirements.  

• Provide technical support and disposition of nonconformance's from the application of material and/or process control requirements implementation.  

• Experience with NDT types (RT, PT, UT, ET,   etc )    

Minimum Qualifications:  

• Bachelor of Science in Material Science, Mechanical, Manufacturing, Chemical, Aerospace Engineering or relevant field from ABET accredited school.  

• 5+   years experience   with materials and processes used in the aerospace,   or   other relevant industry.  

• Experience in materials and manufacturing process review and   selection , development, and qualification for aerospace applications .  

• Demonstrated experience developing and executing test plans for analysis and qualification of components, materials, and processes .  

• Knowledge of industry standards for material data analysis ( e.g.   MMPDS, MAPTIS, CMH-17, etc.)  

• Solid interpersonal and communication skills .  

• Ability to learn, grow and tackle new challenges in a fast-paced environment  

• Excellent attention to detail and task   ownership , someone who   demonstrates   pride in all work and willingness to perform low-level tasks when needed.  

• Ability to work harmoniously with cross-functional teams across large geographic distances.  

Preferred Qualifications:  

• Experience with polymer materials –   determining   properties and relevant testing (large plus for this team)  

• Experience with metallic materials,   high temperature   alloys   and non - metallic   materials  

• Experience with   wear coatings  

• Experience with   aircraft , launch vehicle, spacecraft, or satellite development.  

• Experience with materials in extreme environments (i.e., cryogenic temperatures, pure oxygen)  

• Experience with a variety of metallic and nonmetallic material manufacturing technologies  

• Experience with evaluating low cycle and high cycle fatigue performance of materials  

• Experience running ambient, elevated temperature, and cryogenic thermomechanical testing.  

• Experience with statistical analysis for the preparation of design   allowables .  

• Experience working with product lifecycle management (PLM) software, including release and approval processes  

  Base Pay Range for: WA applicants is $121,023.00 - $169,432.20 Other site ranges may differ

Culture Statement Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Background Check • Required for all positions: Blue’s Standard Background Check • Required for Certain Job Profiles:  Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military

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