Electrical PCB Layout Engineer

About this role

About Zipline

Zipline is the world’s largest and most experienced drone delivery service. We are on a mission to serve all humans equally by ensuring access to food, medicine and essential goods anytime, anywhere. We design, build, and operate the world’s largest autonomous logistics system, delivering critical supplies quickly and reliably. Today, Zipline operates on four continents, makes a delivery somewhere in the world every 30 seconds, and has completed millions of deliveries to date, including blood, vaccines, medical supplies, food, and retail products.

Our customers include the world’s largest and most prominent healthcare systems, governments, retailers, restaurants and global businesses who rely on us to save lives, reduce emissions, increase economic opportunity, and provide delivery from point A to point B as fast as possible. The drone is only 15% of what we’ve built to enable seamless, reliable, global operations.

Our system strengthens supply chains, reduces congestion, and gives people time back. With more than 140 million commercial autonomous miles safely flown, Zipline is redefining access to healthcare, consumer products, and food across the globe.

We operate at a global scale and are looking for practical problem solvers who thrive on real-world challenges and rapid growth. Our team is motivated by building systems that have a direct, meaningful impact on people’s lives and by scaling the future of logistics. We are seeking people who sculpt from first principles, enjoy facing adversity, and can do the impossible at record breaking speeds.

About You and The Role

Zipline designs, manufactures, and operates autonomous delivery systems that depend on reliable, manufacturable electronics. Our boards need to work across a wide range of constraints: high-speed digital interfaces, low-speed control and sensing circuits, power distribution, mechanical packaging, thermal limits, regulatory requirements, supplier capability, and fast-moving engineering schedules.

As an Electrical PCB Layout Engineer, you will own PCB layout execution in Altium from schematic handoff through fabrication and assembly release. You will work closely with electrical engineers on design intent, mechanical engineers on board outline and packaging constraints, and manufacturing partners on producibility. This is a hands-on role for someone who can turn complex schematics into clean, robust, well-documented board designs.

What You'll Do

• Create PCB layouts in Altium for high-speed, low-speed, mixed-signal, power, and embedded electronics.

• Partner with electrical engineers to understand schematic intent, critical nets, placement priorities, routing constraints, signal-integrity concerns, and design-risk areas.

• Work with mechanical engineers on board outlines, keepouts, mounting features, connector placement, enclosure constraints, cable routing, thermal requirements, and 3D fit checks.

• Define and apply layout rules for controlled impedance, differential pairs, length matching, spacing, creepage and clearance, via structures, return paths, and power distribution.

• Place components and route boards with attention to signal integrity, power integrity, EMI/EMC, thermal behavior, manufacturability, testability, and serviceability.

• Collaborate on stack-up definition, material selection, layer planning, impedance targets, HDI tradeoffs, and fabrication constraints.

• Run design-rule checks, review layout issues, and drive closure of placement, routing, manufacturability, and assembly concerns before release.

• Generate complete fabrication and assembly outputs, including Gerbers or ODB++, drill files, drawings, pick-and-place files, assembly notes, and documentation packages.

• Support design reviews with electrical, mechanical, firmware, manufacturing, supply-chain, and quality teams.

• Work with PCB fabricators and contract manufacturers to resolve DFM, DFA, panelization, impedance, tolerance, assembly, and yield issues.

• Maintain clean design data, revision history, layout documentation, and release packages that support prototype builds and production handoff.

• Help improve layout standards, design checklists, Altium templates, library feedback loops, and repeatable release workflows.

What You'll Bring

• Experience designing PCB layouts for production hardware using Altium Designer.

• Strong understanding of PCB placement, routing, stack-ups, vias, controlled impedance, differential pairs, length tuning, grounding, shielding, and return-current paths.

• Experience with both high-speed and low-speed board design, including digital, analog, power, sensors, connectors, and embedded-control circuits.

• Ability to read schematics, datasheets, reference designs, mechanical drawings, fabrication notes, and assembly requirements.

• Working knowledge of PCB fabrication and assembly processes, including DFM, DFA, DFT, solder-mask and paste design, drill constraints, copper balance, panelization, and common manufacturing defects.

• Familiarity with IPC design and acceptability standards, such as IPC-2221, IPC-7351, IPC-A-600, or IPC-A-610.

• Experience collaborating with mechanical engineering through ECAD-MCAD workflows, 3D models, enclosure constraints, and board-fit reviews.

• Ability to communicate layout tradeoffs clearly with electrical engineers, mechanical engineers, vendors, and manufacturing partners.

• Strong attention to detail and the judgment to know when a layout issue is cosmetic, manufacturability-related, or electrically risky.

• Comfort working independently in a remote environment while keeping design status, risks, and blockers visible to the team.

Nice to Have

• Experience with aerospace, robotics, automotive, medical-device, industrial, or other high-reliability hardware.

• Experience with RF layout, antennas, switching power supplies, motor-control electronics, dense BGAs, HDI, rigid-flex, or flex circuits.

• Experience using simulation, analysis

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