Composite Development Technician, all levels

About this role

ABOUT ROCKET LAB

Rocket Lab is an end-to-end space company delivering responsive launch services, complete spacecraft design and manufacturing, payloads, satellite components, and more – all with the goal of opening access to space. The rockets and satellites we build and launch enable some of the most ambitious and vital space missions globally, supporting scientific exploration, Earth observation and missions to combat climate change, national security, and exciting new technology demonstrations.

Our Electron rocket has become the second most frequently launched U.S. rocket annually and has delivered more than 230 satellites to orbit, all while we work to develop Neutron, our upcoming medium-lift, reusable launch vehicle for larger constellation deployment. Our Space Systems business designs and builds our extensive line of satellites, payloads, and their components, including spacecraft that have been selected to support NASA missions to the Moon and Mars and components used on the James Webb Space Telescope.

NEUTRON

Neutron is a medium lift launch vehicle capable of delivering the mega constellations of tomorrow, high assurance payloads, and human spaceflight. As a highly reusable launch platform, Neutron will deliver a highly cost-effective and reliable launch solution leveraging Rocket Lab’s proven execution history with the Electron program. 

Composite Development Technician- All Levels

Composite Development Technicians will be based out of Rocket Lab's newest Space Structures Complex production facility in Middle River, MD. Composite Development Technicians are specialists with key skills in composite process development, ability to work with highly complex laminates and bonded joints, and ability to perform highly complex composite repair work. The Composite Development Technicians will be responsible for the most critical development work for the build and assembly of Composite components used in the production of the Neutron Launch Vehicle structure, as well as key repairs, modifications, and upgrades required to ensure our launch vehicle is continuously improving.

WHAT YOU’LL GET TO DO:   

• Work with manufacturing engineering to develop advanced manufacturing processes for: complex laminates, challenging bonded joints, and large structural assemblies.

• Development of techniques and methods to streamline the assembly of structures including setup, bonding and fastener applications 

• Composite layup of highly complex laminates, including development of methods to ensure accurate placement of plies, inserts, honeycomb core, etc.

• Application of advanced measurement techniques to ensure proper reference points and adherence to drawing datum structure, including definitions in rework or repair documentation.

• Integration of mechanical hardware to a high degree of precision. Includes re-installation, repair (e.g. fastener up-sizing), and precision drilling through both carbon fiber and multi-material stacks.  

• Perform other standard composite and integration building techniques and practices as industries such as aerospace, space and other composite workplaces demand.  

• You may be requested to work on other products for Rocket Lab in the local area or travel as required. 

NOTE: This requisition can be hired at a Technician Level I, II, III, OR SENIOR  

YOU’LL BRING THESE QUALIFICATIONS FOR COMPOSITE DEVELOPMENT TECH I:   

• Experience in composite component R&D, military equipment composite repair and maintenance (military or civilian

• High School Diploma or GED

• Experience using various hand and power tools

YOU’LL BRING THESE QUALIFICATIONS FOR COMPOSITE DEVELOPMENT TECH II:   

• 2+ years of experience in composite component R&D, military equipment composite repair and maintenance (military or civilian

• High School Diploma or GED

• Experience using various hand and power tools

YOU’LL BRING THESE QUALIFICATIONS FOR COMPOSITE DEVELOPMENT TECH III:   

• 5+ years of experience in composite component R&D, military equipment composite repair and maintenance (military or civilian

• High School Diploma or GED

• Experience using various hand and power tools

YOU’LL BRING THESE QUALIFICATIONS FOR SENIOR COMPOSITE DEVELOPMENT TECH:   

• 8+ years of experience in composite component R&D, military equipment composite repair and maintenance (military or civilian

• High School Diploma or GED

• Experience using various hand and power tools

THESE QUALIFICATIONS WOULD BE NICE TO HAVE:   

• Experienced in Core bond and Splicing 

• Broad Industry manufacturing experience from previous appointments 

• 5+ years composite experience

• Advanced Prepreg manufacturing knowledge   

• Resin infusion knowledge   

ADDITIONAL REQUIREMENTS:  

• Stand and walk for entire shift (8+ hours) on various work surfaces 

• Climb ladders and work at elevated height small spaces, awkward positions, and tight areas as needed 

• Perform repetitive motions including bending, twisting, reaching, grasping, pushing, pulling, and stooping 

• Use hands with precision to handle, control, and operate tools, instruments, and equipment 

• Lift, carry, push, and pull materials and equipment up to 25 lbs. 

• Work in varied environments including production floors, equipment areas, and field locations with exposure to noise, temperature variations, and moving machinery 

• Flexibility to work extended hours, weekends, and varied shifts as operational needs require 

Level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one component of our total rewards package at Rocket Lab. Employees may also receive company equity and access to a robust benefits package including: top tier medical HMO, PPO & a 100% company-sponsored medical HSA plan option, dental and vision coverage, 3 weeks paid vacation and 5 days sick leave per year, 11 paid holidays

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